Kaizen Sketchbook: Description and Table of Contents
Purchase at: http://www.kai-comm.com
Kaizen merges work and process improvement without increasing chaos because diverse teams of contributors, including direct operators, follow a strict discipline to design a precise choreography of people, equipment, materials and information flow that is devoid of waste. The improved flow achieves delightful success and is sustained through consistent leadership and visual controls.
The Kaizen Sketchbook explains and illustrates Kaizen in hundreds of pages of color illustrations, charts, demonstrations and step-by-step examples. It is a walking slide show of best practices and idea catalysts. Including an extensive glossary, index and very selective timeline, this portable guide will inspire, instruct, and support consistent application of Plan, Do, Check and Act Kaizen.
The author, Marypat Cooper, has compiled over 20 years of process improvement experience into the Kaizen Sketchbook, including her notes from multiple sessions with Dr. W. Edwards Deming as well as over 14 years under instruction by students of Taiichi Ohno. She has combined the technical features of kaizen with the social aspects, including numerous office applications together with production floor examples to give the reader timeless value.
The illustrated glossary has over 250 Kaizen related terms. Step-by-step instructions for prioritizing issues, taking time study and resolving team conflict are organized, accessible and portable. Value Stream Maps and Strategy Deployment are extensively explained and fully drawn in color.
| Table of Contents | |
| Forward by Gary Brooks, CEO of Esselte | 7 |
| Introduction by Jim Cutler, President of Moffitt Associates | 11 |
| How to PLAN Kaizen | |
| Kaizen Topic Selection | 23 |
| Affinity Process with Inter-Relationship Diagraph | 28 |
| Value Stream Analysis | 33 |
| Simple Value Stream Map Icons | 37 |
| Strategy Deployment | 53 |
| Communicate the Kaizen Topic Selection | 65 |
| Kaizen Team Selection | 59 |
| Team Roles and Responsibilities | 67 |
| Ground Rules | 74 |
| Essential Forms and Supply Checklists | 77 |
| How to DO Kaizen | |
| Kickoff | 86 |
| Observe Safety | 87 |
| Observe the 5 S | 85 |
| Direct Observation of Work through Space | 103 |
| Direct Observation of Work in Terms of Time (Construction of Standard Work Forms) | 113 |
| Useful Data and Sigma Tools | 133 |
| Find the Best Idea | 145 |
| Idea Catalysts | 159 |
| Implement the Best Idea | 166 |
| Specific Examples of Kaizen | 169 |
| To Build a "House Without Waste" | 171 |
| Kaizen for a Better Work Area Flow | 172 |
| Office Kaizen | 178 |
| Setup Reduction Kaizen | 186 |
| Kaizen for Better Internal Material Flow | 192 |
| How to CHECK Kaizen | |
| How the Staff Checks on the Kaizen Team: the Daily Leaders' Meeting | 198 |
| How the Team Leader Checks Kaizen Progress Hourly | 201 |
| How a Facilitator Checks and Intervenes as Needed | 203 |
| From Plan to Do to Check to ACT! | 213 |
| The Final Presentation | 217 |
| How to ACT Kaizen | |
| Regular and Productive Attention to Standard Work | 219 |
| On Leadership | 228 |
| Perspectives | |
| A Very Selective Timeline | 233 |
| Lean Enterprise Assessment | 237 |
| Recommended Reading | 241 |
| Sample Curricula for Standard Training Modules | 243 |
| Glossary | 245 |
| Index | 281 |









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